Farmers Air's Falco 3000 XL is a comprehensive major modification which sets the new standard for agricultural aircraft productively, maintainability, and comfort.
The flexible palletised design allows the Air Force Boeing 757 to quickly convert into a flying medical centre able to provide specialised care in the air and in remote locations.
Garden City Helicopters, based in Christchurch, has sent two helicopters to Vanuatu for disaster relief, after Cyclone Pam caused widespread destruction on the islands. Read more ›
Flight Structures Ltd has recently certified the re-design of a spray system for the Robinson R66 turbine rotorcraft. Read more ›
We are proud to announce that EASA has awarded Airwork (NZ) Ltd STC approval for the BK117-850D2. The remarkable new engine upgrade that is proving hugely popular with operators throughout Australia and New Zealand is now be available for European countries. Read more ›
Flight Structures fitted two weatherproof nose cones to Westpac Rescue – Auckland for ZK-HLN & ZK-HKZ, their BK117-850 D2 Helicopters. Rescue aircraft have to work in a wide variety of conditions, and this modification ensures... Read more ›
In December 2013 the Prime Minister John Key launched the new Waikato Westpac Air Ambulance (BK117 B-2) at Hamilton International Airport. Flight Structures played an important role in getting this aircraft in the air. Read more ›
Flight Structures is an engineering consultancy that provides professional design, certification and manufacturing services to the aeronautical industry.
Within this site you will find information on our wide range of services and capabilities, as well as learn what has been keeping us busy recently.
Please feel free to contact us with any questions or queries. We hope you enjoy your time here.
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Flight testing is an extremely effective compliance tool for demonstrating satisfactory function and proving performance capability, but can be costly if not run efficiently. read more ›
Flight Structures staff are experienced in planning and conducting successful aviation design and certification projects. We can provide project management for a range of projects to help you meet your targets on time and in budget. read more ›
Major role changes for an aircraft or rotorcraft may mean more substantial changes are required to the basic structure or configuration. Flight Structures has the necessary understanding, manpower, and experience to tackle these large tasks. read more ›
An NZCAA Supplementary Type Certificate (STC) is an excellent way to turn your engineering design or modification into a marketable product that your company can sell throughout New Zealand and Australia. read more ›
Flight Structures has developed high density Cabin Seating specifically for the BK117. With seat fittings hard-pointed onto the cabin wall, the space beneath is clear to be used for medical or search and rescue equipment. read more ›
Flight Structures has three different seating systems available for specialist aircraft roles such as EMS, Medical Tranport, Search and Rescue and Aerial Surveillance. read more ›
Flight Structures Ltd is experienced working in OEM environments on design and development of new aircraft, or type acceptance of new aircraft. read more ›
In some cases it is possible to extend the service life of aircraft or major structure beyond the manufacturer’s Fatigue Safe Life Limit. read more ›
The staff at Flight Structures have completed over a dozen fixed wing re-engine projects including OEM design and retrofitting of Gas Turbine and Diesel engines. read more ›
Flight Structures provides a quick and effective service for approving one-off or series installations of all types of role equipment you need to succeed in your business operations. read more ›
Flight Structures will support you during heavy maintenance inspections to ensure your aircraft is returned to service quicklyand cost effectively. Flight Structures engineers have assisted with C-Checks on Boeing 737 and Airbus A320. read more ›
Flight Structures employs specialist rotorcraft performance engineers, flight test engineers, and certification engineers who are able to conduct re-engine projects to suit your needs. read more ›
Flight Structures is familiar with the installation and certification of all the latest avionics and equipment installations. We can approve major avionics upgrades for your individual aircraft or an entire fleet. read more ›