Design
Innovative, Practical and Cost-Effective Solutions
Flight Structures has a proven track record of developing innovative, practical and cost-effective design solutions.
From concept prototyping, certification and manufacturing; we can help turn your ideas into reality.
We work across a diverse range of aircraft and applications, bringing together engineering expertise, operational experience and a strong understanding of our clients' needs.
Our experience spans aircraft including the BK117, H145, AW169, AW109, Sikorsky S-76, Cessna 208, King Air, Beech 1900D, 750XL, Cresco, Fletcher, Air Tractor, Boeing 737 and Boeing 757, among many others.
From Concept to Certified Solution
Every project is different. We can work alongside your team under your management, or take a more hands-on role in project coordination and delivery while you maintain overall oversight.
Our designers bring a combination of university-qualified engineering knowledge and operational experience. We have worked closely with aircraft operators and clinical teams to develop solutions that address real-world requirements, improve functionality and support efficient operations.
With design and manufacturing expertise within the same organisation, we can carry projects from initial concept and prototype development through to certification and manufacture.
Our Design Experience
Our major design projects have included:
Aeromedical conversions - aircraft modifications to support medical transport and clinical operations.
Geological survey conversions - specialised aircraft configurations for survey and data-gathering applications.
Agricultural conversions - modifications to support agricultural aircraft operations.
Aircraft and rotorcraft re-engining - engineering solutions for engine replacement and associated modifications.
Role equipment design - purpose-built equipment to meet specific operational requirements.
Repair scheme development - engineered repair solutions for aircraft structures and components.
Design That Works in Practice
We take pride in creating designs that combine functionality, practicality and attention to detail. Our goal is to develop solutions that meet technical requirements while improving the way our clients operate.
Explore our recent projects on our News page to see examples of our work and the challenges we help solve.
Have an idea or a project to discuss? Contact Flight Structures to talk through your requirements.
“Aviation Excellence.
Plane and Simple.”